Zugkraft-Messwandler

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Product Overview
The XWDGM Pillow Block Tension Transducer is a high-precision web tension measurement device engineered for slitting, rewinding, printing, coating, laminating, flexible packaging, paper converting, textile processing and lithium battery electrode coating lines. Designed with advanced strain gauge sensing technology and a robust pillow block structure, this tension transducer delivers reliable and accurate tension feedback for demanding industrial web handling applications.

How it works
The transducer continuously measures force applied to guide rollers and converts mechanical force into precise electrical signals. These signals are transmitted to tension controllers to enable automatic closed-loop regulation of brakes, clutches and drive systems for constant web tension during production.

Key Features

• High-accuracy pillow block tension transducer
• Heavy-duty foot-mounted construction
• Advanced strain gauge sensing technology
• Stable web tension measurement
• High load-bearing capability
• Excellent linearity and repeatability
• Fast response to tension fluctuations
• Low temperature drift
• Superior overload protection
• Long service life in industrial environments

Benefits of Accurate Web Tension Measurement

• Improves slitting accuracy
• Enhances rewinding quality
• Prevents web wrinkles and stretching
• Reduces web breaks
• Improves roll formation consistency
• Minimizes material waste
• Increases production output
• Improves finished product quality

Applications

• Slitting machines
• Rewinding machines
• Rotogravure and flexographic printing machines
• Coating and laminating machines
• Flexible packaging equipment
• Paper converting machinery
• Film processing lines
• Label production equipment
• Textile and nonwoven fabric production lines
• Lithium battery electrode coating lines

High-Performance Tension Feedback Solution
The pillow block transducer monitors the force on guide rollers and delivers precise feedback signals to the control system for real-time tension adjustment. Its reinforced structure is suitable for heavy-duty applications requiring measurement stability and durability.

System Integration
The transducer is designed to integrate with automatic web tension controllers and related web-handling components. Typical integration partners and complementary devices include:

• Automatic web tension controller
• Compact tension controller
• Through-shaft tension sensor (alternative measurement solution)
• Cantilever tension load cell (flange-mounted applications)
• Magnetic powder brake (unwind tension control)
• Magnetic powder clutch (rewind torque control)
• Web guiding systems
• Complete tension control systems for coating and laminating lines

Why Choose XWDGM

• Professional engineering expertise in web tension control
• OEM and ODM manufacturing support
• Strict quality assurance standards
• Factory-direct competitive pricing
• Fast global delivery
• Comprehensive technical support and industrial automation integration
• Reliable long-term product performance

Frequently Asked Questions

• What is a Pillow Block Tension Transducer? A foot-mounted force measurement device used to monitor web tension in slitting, rewinding, printing, coating and converting machinery.
• How does it work? Measures force on guide rollers and converts it into an electrical signal for closed-loop tension control.
• Advantages? Higher load capacity, structural stability, vibration resistance and long-term measurement reliability.
• Suitable for high-speed lines? Yes. The transducer offers fast response, high measurement accuracy and stable performance for high-speed processing.

Caractéristiques / spécifications techniques

• Montage : pied / foot-mounted (pillow block)
• Technologie de détection : capteurs à jauge de contrainte (strain gauge)
• Construction : heavy-duty, structure renforcée pour applications industrielles
• Précision : haute précision, excellente linéarité et répétabilité
• Réponse : rapide aux fluctuations de tension
• Dérive thermique : faible
• Capacité de charge : élevée (conçue pour wide-web et environnements haute vitesse)
• Protection : protection supérieure contre les surcharges
• Durabilité : longue durée de vie en environnement industriel
• Utilisation : convient pour boucles de contrôle de tension en boucle fermée